1983ss09

1983ss09 .docx

NESHAP for Carbon Black, Ethylene, Cyanide, and Spandex (40 CFR Part 63, Subpart YY) (Proposed Rule)

OMB: 2060-0489

Document [docx]
Download: docx | pdf

SUPPORTING STATEMENT ENVIRONMENTAL PROTECTION AGENCY


National Emission Standards for Hazardous Air Pollutants: Generic Maximum Achievable Control Technology Standards Residual Risk and Technology Review for Ethylene

Production


  1. IDENTIFICATION OF THE INFORMATION COLLECTION 1(a) Title of the Information Collection

National Emission Standards for Hazardous Air Pollutants: Generic Maximum Achievable Control Technology Standards Residual Risk and Technology Review for Ethylene Production (40 CFR part 63, subparts XX and YY), EPA ICR Number 1983.09, OMB Control Number 2060-0489.


1(b) Short Characterization/Abstract


This supporting statement addresses information collection activities that will be imposed by proposed amendments to the National Emission Standards for Hazardous Air Pollutants (NESHAP) for the Ethylene Production source category in the Generic Maximum Achievable Control Technology standards, 40 CFR part 63, subparts XX and YY, referred to as the ethylene production MACT standards (or EMACT). The current EMACT standards were promulgated on July 12, 2002 (67 FR 46257) and amended on April 13, 2005 (70 FR 19266).


As part of the residual risk and technology reviews for the NESHAP, the Environmental Protection Agency (EPA) is proposing amendments to correct and clarify regulatory provisions related to emissions during periods of startup, shutdown, and malfunction; add requirements for electronic reporting of performance test results; add operational requirements for flares; add standards and monitoring requirements for pressure relief devices (PRDs); add requirements and clarifications for vent control bypasses, including bypass lines, in situ sampling systems, maintenance activities, and certain gaseous streams routed to a fuel gas system; and revise requirements for storage vessels and heat exchange systems. This information collection request documents the recordkeeping and reporting requirements and burden imposed by these proposed amendments only.


In general, all NESHAP standards require initial notifications, performance tests, and periodic reports by the owners/operators of the affected facilities. These notifications, reports, and records are essential in determining compliance and are required of all affected facilities subject to NESHAP. This information collection request (ICR) includes the burden for all activities that will be conducted in the first three years following promulgation of the proposed amendments to the EMACT standards. These activities include reading the rule, installing and maintaining monitors, and completing the recordkeeping and reporting requirements.


Any owner/operator subject to the provisions of this part shall maintain a file of these notifications, reports, and records, and retain the file for at least five years. All reports are sent to

the delegated state or local authority. In the event there is no such delegated authority, the reports are sent directly to the EPA regional office. The use of the term "Designated Administrator" throughout this document refers to the U.S. EPA or a delegated authority such as a state agency. The term "Administrator" alone refers to the U.S. EPA Administrator.


Over the next three years, 31 ethylene production facilities will be subject to this standard, and the total labor, capital, and operations and maintenance costs imposed by the proposed amendments will be approximately $4.4 million per year for the first 3 years after the proposed amendments are finalized. Note that there are 26 currently operating ethylene production facilities, and 5 facilities under construction; it was assumed each of the 5 new facilities would commence operations within three years after promulgation of the rule and are thus included in the burden calculations. The burden to the respondents from each facility is shown in Tables 1 through 4 in Attachment 1.


The total average annual cost to the Designated Administrator during the 3 years of the ICR is estimated to be $36,000 per year. This burden includes labor costs for the Federal EPA and state and local authorities to implement the requirements in the NESHAP after the proposed amendments are finalized. This burden is shown in Tables 5 through 8 of Attachment 2.


  1. Need for and Use of the Collection 2(a) Need/Authority for the Collection

The EPA is charged under CAA Section 112, as amended, to establish standards of performance for each category or subcategory of major sources and area sources of hazardous air pollutants (HAP). These standards are applicable to new or existing sources of HAP and require the maximum degree of emission reduction. In addition, CAA section 114(a) states that the Administrator may require any owner/operator subject to any requirement of this Act to:


    1. Establish and maintain such records; (B) make such reports;

(C) install, use, and maintain such monitoring equipment, and use such audit procedures, or methods; (D) sample such emissions (in accordance with such procedures or methods, at such locations, at such intervals, during such periods, and in such manner as the Administrator shall prescribe); (E) keep records on control equipment parameters, production variables or other indirect data when direct monitoring of emissions is impractical; (F) submit compliance certifications in accordance with Section 114(a)(3); and (G) provide such other information as the Administrator may reasonably require.


In the Administrator's judgment, HAP emissions from ethylene production facilities cause or contribute to air pollution that may reasonably be anticipated to endanger public health or welfare. Therefore, the NESHAP were promulgated for major sources in this source category at 40 CFR part 63, subparts XX and YY.

2(b) Practical Utility/Users of the Data


The recordkeeping and reporting information will be used by Designated Administrators to ensure compliance with the applicable regulations, which were promulgated in accordance with the Clean Air Act. The collected information is also used for targeting inspections and as evidence in legal proceedings.


Continuous monitors, along with the other required monitors, are used to ensure compliance with the standards at all times.


The required notifications are used to inform the Designated Administrator when a source becomes subject to the requirement of the regulations. The reviewing authority may then inspect the source to ensure that monitors are properly installed and operated and the standards are being met.


The required semiannual reports and records are used to determine periods of excess emissions, identify problems at the facility, verify operation and maintenance procedures, and determine compliance.


  1. Nonduplication, Consultations, and Other Collection Criteria


The requested recordkeeping and reporting will be required under 40 CFR part 63, subparts XX and YY.


3(a) Nonduplication


If the subject standards have not been delegated, the information is sent directly to the appropriate EPA regional office. Otherwise, the information is sent directly to the delegated state or local agency. If a state or local agency has adopted its own similar standards to implement the Federal standards, a copy of the report submitted to the state or local agency can be sent to the Administrator in lieu of the report required by the Federal standards. Therefore, no duplication exists.


3(b) Public notice prior to ICR submission to OMB


A public notice of this collection is provided in the Federal Register notice of proposed rulemaking published for the National Emission Standards for Hazardous Air Pollutants: Generic Maximum Achievable Control Technology Standards Residual Risk and Technology Review for Ethylene Production.


3(c) Consultations


The public will be provided the opportunity to review and comment on the burden estimated in this Information Collection Request during the comment period for the proposed rulemaking. In addition, consultations with ethylene production industry representatives were conducted throughout the residual risk and technology review process.

3(d) Effects of Less Frequent Data Collection


The EMACT standards require continuous monitoring and semiannual compliance reports. These periodic reports are essential to enforcement of the standards and detection of violations. The ongoing recordkeeping requirements also ensure that monitoring equipment is properly maintained and enhances the reliability of the data that is gathered for this collection.


3(e) General Guidelines


These reporting or recordkeeping requirements do not violate any of the regulations promulgated by OMB under 5 CFR part 1320, section 1320.5.


The EMACT standards require owners or operators of facilities to keep and maintain records for a period of five years. The title V permit programs also require records to be retained for five years. These records must be kept on file for use, if needed, by the regulating authority to ensure that the plant personnel are operating and maintaining control equipment properly.


3(f) Confidentiality


All information submitted to the Agency for which a claim of confidentiality is made will be safeguarded according to the Agency policies set forth in 40 CFR 2, subpart B -- Confidentiality of Business Information (see 40 CFR 2; 41 FR 36902, September 1, 1976,

amended by 43 FR 39999, September 28, 1978; 43 FR 42251, September 28, 1978; 44 FR

17674, March 23, 1979).


3(g) Sensitive Questions


The reporting or recordkeeping requirements in the standard do not include sensitive questions.


  1. THE RESPONDENTS AND THE INFORMATION REQUESTED 4(a) Respondents/NAICS Codes

The respondents to the recordkeeping and reporting requirements are owners or operators of new or existing major source ethylene production facilities. This includes, but is not limited to, North American Industry Classification System (NAICS) Code 325110, “Petrochemical Manufacturing.”


4(b) Information Requested


  1. Data Items


In this ICR, all data that is recorded or reported is required by the EMACT standards (40 CFR, part 63, subparts XX and YY). The tables below reflect the proposed amendments.

A source must make the following reports:


Notifications/Reports

Notification of compliance status (for flares and PRDs)

63.1110(d)

Periodic reports (for heat exchangers, flares, PRDs, cracking furnace decoking operations, bypass lines, maintenance vents)

63.1090(f), 63.1110(e)


A source must keep the following records:


Recordkeeping

Each notification and report

63.1109(a)

Records of heat exchangers, flares, maintenance vents, bypass lines, cracking furnace decoking operations, PRDs

63.1089(d), 63.1109(e)-

(i)


Electronic Reporting


Some of the respondents are using monitoring equipment that automatically records parameter data. Although personnel at the affected facility must still evaluate the data, internal automation has significantly reduced the burden associated with monitoring and recordkeeping at a plant site.


Also, regulatory agencies in cooperation with the respondents continue to create reporting systems to transmit data electronically.


  1. Respondent Activities


Respondent Activities

Read instructions.

Acquire, install, and operate monitoring devices for flares, PRDs, and heat exchangers.

Develop a flare management plan and maintenance vent opening procedures.

Adjust the existing ways to comply with any previously applicable instruction and requirements.

Write the notifications and reports listed above.

Enter information required to be recorded above.

Submit the required reports developing, acquiring, installing, and utilizing technology and systems for the purpose of collecting, validating, and verifying information.

Develop, acquire, install, and utilize technology and systems for the purpose of processing and maintaining information.

Develop, acquire, install, and utilize technology and systems for the purpose of disclosing and providing information.

Respondent Activities

Train personnel to be able to respond to a collection of information.

Transmit, or otherwise disclose the information.


Currently, sources are using monitoring and reporting equipment that provide automated data for emissions or a related parameter. Although personnel at the source still need to evaluate the data, this type of monitoring equipment has significantly reduced the burden associated with monitoring and recordkeeping.


  1. THE INFORMATION COLLECTED -- AGENCY ACTIVITIES, COLLECTION, METHODOLOGY, AND INFORMATION MANAGEMENT


5(a) Agency Activities


The EPA conducts the following activities in connection with the acquisition, analysis, storage, and distribution of the required information.


Agency Activities

Review notifications and reports and excess emissions reports, required to be submitted by industry.

Audit facility records.

Input, analyze, and maintain data in Enforcement and Compliance History Online (ECHO) and Integrated Compliance Information System (ICIS).


5(b) Collection Methodology and Management


Data and records maintained by the respondents are tabulated and published for use in compliance and enforcement programs. The semiannual reports are used for problem identification, as a check on source operation and maintenance, and for compliance determinations.


Information contained in the reports is reported by state and local governments in the ICIS Air database, which is operated and maintained by EPA's Office of Compliance. ICIS is EPA’s database for the collection, maintenance, and retrieval of compliance data for industrial and government-owned facilities. EPA uses ICIS for tracking air pollution compliance and enforcement by local and state regulatory agencies, EPA regional offices and EPA headquarters. EPA and its delegated Authorities can edit, store, retrieve and analyze the data.


The records required by this regulation must be retained by the owner/operator for five

years.


5(c) Small Entity Flexibility


There are no small entities (i.e., small businesses) affected by this regulation.


5(d) Collection Schedule


Upon promulgation of the proposed amendments, owners or operators of ethylene production facilities have up to three years to comply with most of the reporting and recordkeeping requirements associated with the proposed amendments. It is anticipated facilities will read the rule and perform certain one-time activities (e.g., develop a flare management plan) in year 1. Most facilities are expected to use the full three years to comply, but it was assumed that one-third of the facilities would begin complying in year 2 and the remaining facilities in year 3. The specific frequency for each information collection activity within this request is shown in Tables 1 through 3 of Attachment 1.


  1. ESTIMATING THE BURDEN AND COST OF THE COLLECTION


Tables 1 through 4 of Attachment 1 present an itemization of the burden on the respondents subject to this NESHAP for the recordkeeping and reporting requirements in the first three years following promulgation of the proposed amendments to the EMACT standards. Tables 5 through 8 of Attachment 2 present a summary of the burden on the Federal EPA and state and local authorities in the first three years following promulgation of the proposed amendments to the EMACT standards.


The individual burdens are expressed under standardized headings believed to be consistent with the concept of burden under the Paperwork Reduction Act. Where appropriate, specific tasks and major assumptions have been identified. Responses to this information collection are mandatory.


The agency may not conduct or sponsor, and a person is not required to respond to, a collection of information unless it displays a currently valid OMB Control Number.


6(a) Estimating Respondent Burden


The average annual burden to industry over the next three years from these recordkeeping and reporting requirements is estimated to be 8,500 hours. The average annual recordkeeping hours are 6,700 and the reporting requirement hours are 1,800, both of which are shown in Table 4 of Attachment 1. These hours are based on review of background documents and information gathered during site visits by the EPA in development of the proposed amendments to this NESHAP, Agency knowledge and experience with the NESHAP program, and related ICRs.


6(b) Estimating Respondent Costs


The information collection activities for sources subject to these requirements are presented in Tables 1 through 4 of Attachment 1. The total cost for each respondent activity includes labor costs, capital/startup costs, and operating and maintenance (O&M) costs.


  1. Estimating Labor Costs


This ICR uses the following labor rates:

Managerial

$145.26 ($69.17 + 110%)

Technical

$89.17 ($42.60 + 110%)

Clerical

$37.61 ($17.91 + 110%)


These rates are from the United States Department of Labor, Bureau of Labor Statistics, May 2016, “National Industry-Specific Occupational Employment and Wage Estimates, Sectors 31, 32, and 33 - Manufacturing.” The rates are from column 8, mean hourly wage. The rates have been increased by 110 percent to account for the benefit packages available to those employed by private industry.


  1. Estimating Capital/Start-up and Operation and Maintenance Costs


In addition to the labor costs mentioned above, industry costs associated with the information collection activities in the EMACT standards include capital/start-up costs and operation and maintenance costs associated with continuous monitoring. The capital/startup costs are one-time costs when a facility becomes subject to the regulation and include the installation of monitors. The annual operation and maintenance costs are the ongoing costs to maintain the monitors and complete performance evaluations, as well as other costs such as photocopying and postage.


  1. Capital/Startup and Operation and Maintenance (O&M) Costs


Below are the estimated capital and startup costs and O&M costs for the respondents subject to the EMACT standards for the first three years after promulgation of the proposed amendments.


Capital/Startup and O&M Costs



(A)

Unit Type

(B)

Capital/Startup Costs for One Respondent

(C)

Number of Respondents with Capital/Startup Costs

(D)

Total Capital/ Startup Cost (B X C)

(E)

Annual Cost (O&M and

Capital) for One Respondent


(F)

Number of Respondentsa

(G)

Total Annual Cost,

(E X F)

Flare Monitors

$1,446,000

31

$44,826,000

$263,000

41

$10,783,000

PRD Monitor

$46,000

21

$966,000

$6,200

28

$173,600

Heat Exchangers - El Paso Method

$4,400

31

$136,400

$900

41

$36,900

TOTAL



$45,928,400



$10,993,500

  1. Within a given year, there are a maximum of 31 respondents per information collection activity, however the values in column F reflect the sum of these respondents for years 2 and 3.


The total capital/startup costs for this ICR are $45.9 million; this is the total of column D.


The total annual costs for this ICR are $11.0 million; this is the total of column G. This includes O&M and annualized capital costs.


6(c) Estimating Agency Burden and Cost


The costs to the Agency are those costs associated with analysis of the reported information. The Agency’s overall compliance and enforcement program includes activities such as the examination of records maintained by the respondents, periodic inspection of sources of emissions, and the publication and distribution of collected information.


The average annual Agency cost during the three years of the ICR is estimated to be

$36,000.


This cost is based on the average hourly labor rates as follows:


Managerial $64.16 (GS-13, Step 5, $40.10+ 60%) Technical $47.62 (GS-12, Step 1, $29.76+ 60%) Clerical $25.76 (GS-6, Step 3, $16.10 + 60%)


These rates are from the Office of Personnel Management (OPM), 2016 General Schedule, which excludes locality rates of pay. The rates have been increased by 60 percent to account for the benefit packages available to government employees. Details on the line item estimates used to calculate these burdens are presented in Tables 5 through 8 of Attachment 2.


6(d) Estimating the Respondent Universe and Total Burden and Costs


The total number of respondents is also referred to as the respondent universe. Based on research conducted for the residual risk and technology reviews of the EMACT standards, 26 facilities are currently operating and subject to the standards. Additionally, five sources are expected to start-up over the next three years. As such, 31 ethylene production facilities will be subject to this standard. It was assumed that one-third of the facilities would begin complying in year 2 and the remaining two-thirds of the facilities would begin complying in year 3.


The total number of annual responses is calculated using the following table:


Total Annual Responses

(A)

Information Collection Activity

(B)

Number of Respondents

(C)

Number of Responses

(D)

Number of Existing Respondents That Keep Records But Do Not Submit Reports

(E)

Total Annual Responses E=(BxC)+D

Notification of Compliance Status





Flares

41

1

0

41

PRDs

28

1

0

28

Periodic Reports





Flares

41

2

0

82

PRDs

28

2

0

56

Decoking Operations

35

2

0

70

Maintenance Vents

41

2

0

82

Bypass Lines

0

0

0

0

HEX El Paso Method

41

2

0

82

TOTAL

441

The number of total annual responses is 441.


6(e) Bottom Line Burden Hours and Cost Tables


    1. The Respondent Tally


The total annual labor hours for respondents are 25,500 at a cost of $2.2 million. Furthermore, the annual public reporting and recordkeeping burden for this collection of information is estimated to average 2,125 hours per respondent. Details regarding these estimates may be found in Tables 1 through 4 of Attachment 1.


The total annual capital/startup and O&M costs to the regulated entity are $13.2 million.

The cost calculations are detailed in Section 6(b)(iii), Capital/Startup vs. Operation and Maintenance Costs.


    1. The Agency Tally


The average annual burden over the first three years for the Agency is estimated to be 784 hours at a cost of $36,000. The Agency burden hours and costs are presented in Tables 5 through 8 of Attachment 2.


6(f) Reasons for change in burden


There is no change in the labor hours or cost in this ICR as it presents the burden based on the proposed amendments to the EMACT standards and is considered new burden.


6(g) Burden Statement


The annual public reporting and recordkeeping burden for this collection of information is estimated to be 2,125 hours per respondent. Burden means total time, effort, or financial resources expended by persons to generate, maintain, retain, or disclose or provide information to or for a Federal agency. This includes the time needed to review instructions; develop, acquire, install, and utilize technology and systems for the purposes of collecting, validating, and verifying information, processing and maintaining information, and disclosing and providing information; adjust the existing ways to comply with any previously applicable instructions and requirements; train personnel to be able to respond to a collection of information; search data sources; complete and review the collection of information; and transmit or otherwise disclose the information.


An agency may not conduct or sponsor, and a person is not required to respond to, a collection of information unless it displays a currently valid OMB control number. The OMB Control Numbers for EPA regulations are listed in 40 CFR part 9 and 48 CFR chapter 15.


To comment on the agency's need for this information, the accuracy of the provided burden estimates, and any suggested methods for minimizing respondent burden, including the use of automated collection techniques, the EPA has established a public docket for this ICR

under Docket ID Number EPA-HQ-OAR-2017-0357. An electronic version of the public docket is available at http://www.regulations.gov/ which may be used to obtain a copy of the draft collection of information, submit or view public comments, access the index listing of the contents of the docket, and to access those documents in the public docket that are available electronically. When in the system, select “search,” then key in the docket ID number identified in this document. The documents are also available for public viewing at the Enforcement and Compliance Docket and Information Center in the EPA Docket Center (EPA/DC), EPA West, Room 3334, 1301 Constitution Ave., NW, Washington, DC. The EPA Docket Center Public Reading Room is open from 8:30 a.m. to 4:30 p.m., Monday through Friday, excluding legal holidays. The telephone number for the Reading Room is (202) 566-1744, and the telephone number for the docket center is (202) 566-1927. Also, you can send comments to the Office of Information and Regulatory Affairs, Office of Management and Budget, 725 17th Street, NW, Washington, DC 20503, Attention: Desk Officer for EPA. Please include the EPA Docket ID Number EPA-HQ-OAR-2017-0357 and OMB Control Number 2060-0489 in any correspondence.

PART B OF THE SUPPORTING STATEMENT


This section is not applicable because statistical methods are not used in data collection associated with this regulation.




ATTACHMENT 1


TABLES 1, 2, 3, and 4



Tables 1 - 3: Annual Respondent Burden and Cost of Recordkeeping and Reporting Requirements for the Ethylene Production RTR – Years 1-3


Table 4: Summary of Annual Respondent Burden and Cost of Recordkeeping and Reporting Requirements for the Ethylene Production RTR

Table 1 - Annual Respondent Burden and Cost of Recordkeeping and Reporting Requirements for the Ethylene Production RTR - Year 1









Burden Item

(A)

Respondent Hours per Occurrence (Technical hours)



(B)

Non-Labor Costs Per Occurrence

(C)

Number of Occurrences Per Respondent Per Year

(D)

Technical Hours per Respondent Per Year

(A X C)



(E)

Number of Respondents Per Year


(F)

Technical Hours per Year

(D X E)


(G)

Clerical Hours per Year

(F X 0.1)


(H)

Management Hours per Year

(F X .05)



(I)

Total Hours per Year

(F + G + H)



(J)

Total Labor Costs Per Year


(K)

Total Non- Labor Costs Per Year

(B x C x E)

(L)

Total Number of Responses per Year (C X E)

Footnotes

1. Applications

NA













2. Surveys and Studies

NA













3. Reporting Requirements














A. Read Rule

70

$0

1

70

31

2,170

217

109

2,496

$217,412

$0

0

a, b

B. Required Activities













c

1. Flare Monitors













d

a. Capital Cost

0

$1,446,000

1

0

0

0

0

0

0

$0

$0

0


b. Annualized Cost

0

$263,000

1

0

0

0

0

0

0

$0

$0

0


2. PRD Monitor













e

a. Capital Cost

0

$46,000

1

0

0

0

0

0

0

$0

$0

0


b. Annualized Cost

0

$6,200

1

0

0

0

0

0

0

$0

$0

0


3. HEX El Paso Method














a. Capital Cost

0

$4,400

1

0

0

0

0

0

0

$0

$0

0


b. Annualized Cost

0

$900

1

0

0

0

0

0

0

$0

$0

0


C. Create Information

Inc. in 3B













D. Gather Information

Inc. in 3E













E. Report Preparation













c

1. Notification of Compliance Status














a. Flares

5

$0

1

5

0

0

0

0

0

$0

$0

0


b. PRDs

15

$0

1

15

0

0

0

0

0

$0

$0

0


2. Periodic Report














a. Flares

5

$0

2

10

0

0

0

0

0

$0

$0

0


b. PRDs

10

$0

2

20

0

0

0

0

0

$0

$0

0


c. Decoking Operations

3

$0

2

6

0

0

0

0

0

$0

$0

0


d. Maintenance Vents

4

$0

2

8

0

0

0

0

0

$0

$0

0


e. Bypass Lines

4

$0

2

8

0

0

0

0

0

$0

$0

0

f

f. HEX El Paso Method

3

$0

2

6

0

0

0

0

0

$0

$0

0


Reporting Subtotal






2,170

217

109

2,496

$217,412

$0

0


Table 1 - Annual Respondent Burden and Cost of Recordkeeping and Reporting Requirements for the Ethylene Production RTR - Year 1









Burden Item

(A)

Respondent Hours per Occurrence (Technical hours)



(B)

Non-Labor Costs Per Occurrence

(C)

Number of Occurrences Per Respondent Per Year

(D)

Technical Hours per Respondent Per Year

(A X C)



(E)

Number of Respondents Per Year


(F)

Technical Hours per Year

(D X E)


(G)

Clerical Hours per Year

(F X 0.1)


(H)

Management Hours per Year

(F X .05)



(I)

Total Hours per Year

(F + G + H)



(J)

Total Labor Costs Per Year


(K)

Total Non- Labor Costs Per Year

(B x C x E)

(L)

Total Number of Responses per Year (C X E)

Footnotes

4. Recordkeeping Requirements













c

A. Read Instructions

Inc. in 3.A













B. Implement Activities

NA













C. Develop Record System

NA













D. Record information














1. Daily Flame Impingement Inspection

0.083

$0

365

30

0

0

0

0

0

$0

$0

0


2. Decoking Control Measures

2

$0

10

20

0

0

0

0

0

$0

$0

0


3. Flares

0.4

$0

365

146

0

0

0

0

0

$0

$0

0


4. PRDs

10

$0

1

10

0

0

0

0

0

$0

$0

0


5. HEX El Paso Method

0

$0

1

0

0

0

0

0

0

$0

$0

0

g

6. Maintenance Vents

25

$0

1

25

0

0

0

0

0

$0

$0

0


7. Bypass Lines

0

$0

1

0

0

0

0

0

0

$0

$0

0


8. Flare Management Plan

75

$0

3

225

31

6,975

698

349

8,021

$698,825

$0

0

b

E. Personnel Training

20

$0

1

20

0

0

0

0

0

$0

$0

0


F. Time for Audits

NA













Recordkeeping Subtotal






6,975

698

349

8,021

$698,825

$0

0


TOTAL






9,145

915

457

10,517

$916,237

$0

0




Initial Capital and Startup

$217,412


Annualized Capital/Start-up and O & M

$0

Shape1


Total Hours

Labor

Non-Labor

Total

Summary of Respondent Burden

10,517

$916,237

$0

$916,237


Footnotes:

  1. There are 26 currently operating facilities, and 5 facilities under construction. We assumed each of the 5 new facilities would commence operations within three years after promulgation of the rule. As such, costs are estimated for 31 facilities.

  2. This is a one-time cost (e.g., to read rule or develop plan).

  3. Assumed facilities will read the rule and perform certain one-time activities (e.g., develop flare management plan) in year 1. Assumed that one-third of the facilities would begin complying in year 2 and the remaining two- thirds of the facilities in year 3.

  4. Includes costs for the following monitoring equipment: H2 analyzer, calorimeter, flare gas flow monitor, steam controls/flow monitor, and air controls/flow monitor.

  5. 21 of the 31 facilities have atmospheric PRDs.

  6. Assumed that bypass lines were not used during the 3-year period, so no bypass line periodic reports would be submitted.

  7. Assumed recordkeeping hours are comparable to previously required water methods, and assigned 0 additional hours to implement the El Paso Method.

Table 2 - Annual Respondent Burden and Cost of Recordkeeping and Reporting Requirements for the Ethylene Production RTR - Year 2









Burden Item

(A)

Respondent Hours per Occurrence (Technical hours)



(B)

Non-Labor Costs Per Occurrence

(C)

Number of Occurrences Per Respondent Per Year

(D)

Technical Hours per Respondent Per Year

(A X C)



(E)

Number of Respondents Per Year


(F)

Technical Hours per Year

(D X E)


(G)

Clerical Hours per Year

(F X 0.1)


(H)

Management Hours per Year

(F X .05)



(I)

Total Hours per Year

(F + G + H)



(J)

Total Labor Costs Per Year


(K)

Total Non- Labor Costs Per Year

(B x C x E)

(L)

Total Number of Responses per Year (C X E)

Footnotes

1. Applications

NA













2. Surveys and Studies

NA













3. Reporting Requirements














A. Read Rule

70

$0

1

70

0

0

0

0

0

$0

$0

0

a, b

B. Required Activities













c

1. Flare Monitors













d

a. Capital Cost

0

$1,446,000

1

0

10

0

0

0

0

$0

$14,460,000

0


b. Annualized Cost

0

$263,000

1

0

10

0

0

0

0

$0

$2,630,000

0


2. PRD Monitor













e

a. Capital Cost

0

$46,000

1

0

7

0

0

0

0

$0

$322,000

0


b. Annualized Cost

0

$6,200

1

0

7

0

0

0

0

$0

$43,400

0


3. HEX El Paso Method














a. Capital Cost

0

$4,400

1

0

10

0

0

0

0

$0

$44,000

0


b. Annualized Cost

0

$900

1

0

10

0

0

0

0

$0

$9,000

0


C. Create Information

Inc. in 3B













D. Gather Information

Inc. in 3E













E. Report Preparation













c

1. Notification of Compliance Status














a. Flares

5

$0

1

5

10

50

5

3

58

$5,009

$0

10


b. PRDs

15

$0

1

15

7

105

11

5

121

$10,520

$0

7


2. Periodic Report














a. Flares

5

$0

2

10

10

100

10

5

115

$10,019

$0

20


b. PRDs

10

$0

2

20

7

140

14

7

161

$14,027

$0

14


c. Decoking Operations

3

$0

2

6

9

54

5

3

62

$5,410

$0

18


d. Maintenance Vents

4

$0

2

8

10

80

8

4

92

$8,015

$0

20


e. Bypass Lines

4

$0

2

8

0

0

0

0

0

$0

$0

0

f

f. HEX El Paso Method

3

$0

2

6

10

60

6

3

69

$6,011

$0

20


Reporting Subtotal






589

59

29

677

$59,011

$2,682,400

109


Table 2 - Annual Respondent Burden and Cost of Recordkeeping and Reporting Requirements for the Ethylene Production RTR - Year 2









Burden Item

(A)

Respondent Hours per Occurrence (Technical hours)



(B)

Non-Labor Costs Per Occurrence

(C)

Number of Occurrences Per Respondent Per Year

(D)

Technical Hours per Respondent Per Year

(A X C)



(E)

Number of Respondents Per Year


(F)

Technical Hours per Year

(D X E)


(G)

Clerical Hours per Year

(F X 0.1)


(H)

Management Hours per Year

(F X .05)



(I)

Total Hours per Year

(F + G + H)



(J)

Total Labor Costs Per Year


(K)

Total Non- Labor Costs Per Year

(B x C x E)

(L)

Total Number of Responses per Year (C X E)

Footnotes

4. Recordkeeping Requirements













c

A. Read Instructions

Inc. in 3.A













B. Implement Activities

NA













C. Develop Record System

NA













D. Record information














1. Daily Flame Impingement Inspection

0.083

$0

365

30

10

304

30

15

350

$30,474

$0

0


2. Decoking Control Measures

2

$0

10

20

10

200

20

10

230

$20,038

$0

0


3. Flares

0.4

$0

365

146

10

1,460

146

73

1,679

$146,277

$0

0


4. PRDs

10

$0

1

10

7

70

7

4

81

$7,013

$0

0


5. HEX El Paso Method

0

$0

1

0

10

0

0

0

0

$0

$0

0

g

6. Maintenance Vents

25

$0

1

25

10

250

25

13

288

$25,047

$0

0


7. Bypass Lines

0

$0

1

0

0

0

0

0

0

$0

$0

0


8. Flare Management Plan

75

$0

3

225

0

0

0

0

0

$0

$0

0

b

E. Personnel Training

20

$0

1

20

31

620

62

31

713

$62,118

$0

0


F. Time for Audits

NA













Recordkeeping Subtotal






2,904

290

145

3,340

$290,967

$0

0


TOTAL






3,493

349

175

4,017

$349,978

$2,682,400

109




Initial Capital and Startup

$14,826,000


Annualized Capital/Start-up and O & M

$2,682,400

Shape2


Total Hours

Labor

Non-Labor

Total

Summary of Respondent Burden

4,017

$349,978

$2,682,400

$3,032,378


Footnotes:

  1. There are 26 currently operating facilities, and 5 facilities under construction. We assumed each of the 5 new facilities would commence operations within three years after promulgation of the rule. As such, costs are estimated for 31 facilities.

  2. This is a one-time cost (e.g., to read rule or develop plan).

  3. Assumed facilities will read the rule and perform certain one-time activities (e.g., develop flare management plan) in year 1. Assumed that one-third of the facilities would begin complying in year 2 and the remaining two- thirds of the facilities in year 3.

  4. Includes costs for the following monitoring equipment: H2 analyzer, calorimeter, flare gas flow monitor, steam controls/flow monitor, and air controls/flow monitor.

  5. 21 of the 31 facilities have atmospheric PRDs.

  6. Assumed that bypass lines were not used during the 3-year period, so no bypass line periodic reports would be submitted.

  7. Assumed recordkeeping hours are comparable to previously required water methods, and assigned 0 additional hours to implement the El Paso Method.

Table 3 - Annual Respondent Burden and Cost of Recordkeeping and Reporting Requirements for the Ethylene Production RTR - Year 3









Burden Item

(A)

Respondent Hours per Occurrence (Technical hours)



(B)

Non-Labor Costs Per Occurrence

(C)

Number of Occurrences Per Respondent Per Year

(D)

Technical Hours per Respondent Per Year

(A X C)



(E)

Number of Respondents Per Year


(F)

Technical Hours per Year

(D X E)


(G)

Clerical Hours per Year

(F X 0.1)


(H)

Management Hours per Year

(F X .05)



(I)

Total Hours per Year

(F + G + H)



(J)

Total Labor Costs Per Year


(K)

Total Non- Labor Costs Per Year

(B x C x E)

(L)

Total Number of Responses per Year (C X E)

Footnotes

1. Applications

NA













2. Surveys and Studies

NA













3. Reporting Requirements














A. Read Rule

70

$0

1

70

0

0

0

0

0

$0

$0

0

a, b

B. Required Activities













c

1. Flare Monitors













d

a. Capital Cost

0

$1,446,000

1

0

21

0

0

0

0

$0

$30,366,000

0


b. Annualized Cost

0

$263,000

1

0

31

0

0

0

0

$0

$8,153,000

0


2. PRD Monitor













e

a. Capital Cost

0

$46,000

1

0

14

0

0

0

0

$0

$644,000

0


b. Annualized Cost

0

$6,200

1

0

21

0

0

0

0

$0

$130,200

0


3. HEX El Paso Method














a. Capital Cost

0

$4,400

1

0

21

0

0

0

0

$0

$92,400

0


b. Annualized Cost

0

$900

1

0

31

0

0

0

0

$0

$27,900

0


C. Create Information

Inc. in 3B













D. Gather Information

Inc. in 3E













E. Report Preparation













c

1. Notification of Compliance Status














a. Flares

5

$0

1

5

31

155

16

8

178

$15,529

$0

31


b. PRDs

15

$0

1

15

21

315

32

16

362

$31,560

$0

21


2. Periodic Report














a. Flares

5

$0

2

10

31

310

31

16

357

$31,059

$0

62


b. PRDs

10

$0

2

20

21

420

42

21

483

$42,080

$0

42


c. Decoking Operations

4

$0

2

8

26

208

21

10

239

$20,840

$0

52


d. Maintenance Vents

4

$0

2

8

31

248

25

12

285

$24,847

$0

62


e. Bypass Lines

4

$0

2

8

0

0

0

0

0

$0

$0

0

f

f. HEX El Paso Method

3

$0

2

6

31

186

19

9

214

$18,635

$0

62


Reporting Subtotal






1,842

184

92

2,118

$184,550

$8,311,100

332


Table 3 - Annual Respondent Burden and Cost of Recordkeeping and Reporting Requirements for the Ethylene Production RTR - Year 3









Burden Item

(A)

Respondent Hours per Occurrence (Technical hours)



(B)

Non-Labor Costs Per Occurrence

(C)

Number of Occurrences Per Respondent Per Year

(D)

Technical Hours per Respondent Per Year

(A X C)



(E)

Number of Respondents Per Year


(F)

Technical Hours per Year

(D X E)


(G)

Clerical Hours per Year

(F X 0.1)


(H)

Management Hours per Year

(F X .05)



(I)

Total Hours per Year

(F + G + H)



(J)

Total Labor Costs Per Year


(K)

Total Non- Labor Costs Per Year

(B x C x E)

(L)

Total Number of Responses per Year (C X E)

Footnotes

4. Recordkeeping Requirements













c

A. Read Instructions

Inc. in 3.A













B. Implement Activities

NA













C. Develop Record System

NA













D. Record information














1. Daily Flame Impingement Inspection

0.083

$0

365

30

31

943

94

47

1,084

$94,471

$0

0


2. Decoking Control Measures

2

$0

10

20

31

620

62

31

713

$62,118

$0

0


3. Flares

0.4

$0

365

146

31

4,526

453

226

5,205

$453,460

$0

0


4. PRDs

10

$0

1

10

21

210

21

11

242

$21,040

$0

0


5. HEX El Paso Method

0

$0

1

0

31

0

0

0

0

$0

$0

0

g

6. Maintenance Vents

25

$0

1

25

31

775

78

39

891

$77,647

$0

0


7. Bypass Lines

0

$0

1

0

0

0

0

0

0

$0

$0

0


8. Flare Management Plan

75

$0

3

225

0

0

0

0

0

$0

$0

0

b

E. Personnel Training

20

$0

1

20

31

620

62

31

713

$62,118

$0

0


F. Time for Audits

NA













Recordkeeping Subtotal






7,694

769

385

8,848

$770,854

$0

0


TOTAL






9,536

954

477

10,966

$955,404

$8,311,100

332




Initial Capital and Startup

$31,102,400


Annualized Capital/Start-up and O & M

$8,311,100

Shape3


Total Hours

Labor

Non-Labor

Total

Summary of Respondent Burden

10,966

$955,404

$8,311,100

$9,266,504


Footnotes:

  1. There are 26 currently operating facilities, and 5 facilities under construction. We assumed each of the 5 new facilities would commence operations within three years after promulgation of the rule. As such, costs are estimated for 31 facilities.

  2. This is a one-time cost (e.g., to read rule or develop plan).

  3. Assumed facilities will read the rule and perform certain one-time activities (e.g., develop flare management plan) in year 1. Assumed that one-third of the facilities would begin complying in year 2 and the remaining two- thirds of the facilities in year 3.

  4. Includes costs for the following monitoring equipment: H2 analyzer, calorimeter, flare gas flow monitor, steam controls/flow monitor, and air controls/flow monitor.

  5. 21 of the 31 facilities have atmospheric PRDs.

  6. Assumed that bypass lines were not used during the 3-year period, so no bypass line periodic reports would be submitted.

  7. Assumed recordkeeping hours are comparable to previously required water methods, and assigned 0 additional hours to implement the El Paso Method.

Table 4 - Summary of Annual Respondent Burden and Cost of Recordkeeping and Reporting Requirements for the Ethylene Production RTR



Year



Technical Hours



Clerical Hours


Management Hours


Total Labor Hours



Labor Costs

Non-Labor (Annualized

Capital/Startup and O&M) Costs



Total Costs

1

9,145

915

457

10,517

$916,237

$0

$916,237

2

3,493

349

175

4,017

$349,978

$2,682,400

$3,032,378

3

9,536

954

477

10,966

$955,404

$8,311,100

$9,266,504

Total

22,174

2,217

1,109

25,500

$2,221,619

$10,993,500

$13,215,119

Average

7,391

739

370

8,500

$740,540

$3,664,500

$4,405,040



Year

Number of Respondents

Number of Responses

Reporting Hours

Recordkeeping Hours


Total Hours


Hours per Response

Hours Per Respondent

1

31

0

2,496

8,021

10,517

--

2,629

2

31

109

677

3,340

4,017

37

1,004

3

31

332

2,118

8,848

10,966

33

2,742

Total

31

441

5,291

20,209

25,500

58

6,375

Average

31

147

1,764

6,736

8,500

58

2,125




ATTACHMENT 2


TABLES 5, 6, 7, and 8



Tables 5 - 7: Annual Agency Burden and Cost of Recordkeeping and Reporting Requirements for the Ethylene Production RTR - Year 1-3


Table 8: Summary of Annual Agency Burden and Cost of Recordkeeping and Reporting Requirements for the Ethylene Production RTR


Table 5 - Annual Agency Burden and Cost of Recordkeeping and Reporting Requirements for the Ethylene Production RTR - Year 1






Burden Item

(A)


Number of Occurrences Per Year

(B)


Technical Hours Per Occurrence

(C)


Tech Hours Per Year (C=A x B)

(D)

Management Hours Per Year

(D = C x 0.05)

(E)

Clerical Hours Per Year

(E = C x 0.1)

(F)


Total Hours Per Year (C+D+E)

(G)



Total Cost Per Year

Footnotes

1. Applications

not applicable

2. Read and Understand Rule Requirements

11

70

770

39

77

886

$41,118

a

3. Required Activities


A. Observe stack tests

0

16

0

0

0

0

$0


B. Excess emissions -- Enforcement Activities

0

24

0

0

0

0

$0


C. Create Information

not applicable

D. Gather Information

not applicable

E. Report Reviews


1. Review notification of compliance status









a. Flares

0

5

0

0

0

0

$0


b. PRDs

0

5

0

0

0

0

$0


2. Review compliance reports









a. Flares

0

2

0

0

0

0

$0


b. PRDs

0

2

0

0

0

0

$0


c. Decoking Operations

0

2

0

0

0

0

$0


d. Maintenance Vents

0

2

0

0

0

0

$0


e. HEX El Paso Method

0

2

0

0

0

0

$0


3. Review flare management plan

31

5

155

8

16

178

$8,277


F. Prepare annual summary report

1

10

10

1

1

12

$534


4. Travel expenses: (1 person * 30 hours per year / 8 hours per day * $75 per diem) + ($600 per round trip) =

$0 per trip

$0


TOTAL

935

47

94

1075

$49,929



Footnotes:

a Number of occurrences is the number of states and EPA Regions with affected sources (6 states + 5 EPA regions = 11 respondents).


Table 6 - Annual Agency Burden and Cost of Recordkeeping and Reporting Requirements for the Ethylene Production RTR - Year 2






Burden Item

(A)


Number of Occurrences Per Year

(B)


Technical Hours Per Occurrence

(C)


Tech Hours Per Year (C=A x B)

(D)

Management Hours Per Year

(D = C x 0.05)

(E)

Clerical Hours Per Year

(E = C x 0.1)

(F)


Total Hours Per Year (C+D+E)

(G)



Total Cost Per Year

Footnotes

1. Applications

not applicable

2. Read and Understand Rule Requirements

0

70

0

0

0

0

$0

a

3. Required Activities


A. Observe stack tests

0

16

0

0

0

0

$0


B. Excess emissions -- Enforcement Activities

0

24

0

0

0

0

$0


C. Create Information

not applicable

D. Gather Information

not applicable

E. Report Reviews


1. Review notification of compliance status









a. Flares

10

5

50

3

5

58

$2,670


b. PRDs

7

5

35

2

4

40

$1,869


2. Review compliance reports









a. Flares

20

2

40

2

4

46

$2,136


b. PRDs

14

2

28

1

3

32

$1,495


c. Decoking Operations

18

2

36

2

4

41

$1,922


d. Maintenance Vents

20

2

40

2

4

46

$2,136


e. HEX El Paso Method

20

2

40

2

4

46

$2,136


3. Review flare management plan

0

5

0

0

0

0

$0


F. Prepare annual summary report

1

10

10

1

1

12

$534


4. Travel expenses: (1 person * 30 hours per year / 8 hours per day * $75 per diem) + ($600 per round trip) =

$0 per trip

$0


TOTAL

279

14

28

321

$14,899



Footnotes:

a Number of occurrences is the number of states and EPA Regions with affected sources (6 states + 5 EPA regions = 11 respondents).


Table 7 - Annual Agency Burden and Cost of Recordkeeping and Reporting Requirements for the Ethylene Production RTR - Year 3






Burden Item

(A)


Number of Occurrences Per Year

(B)


Technical Hours Per Occurrence

(C)


Tech Hours Per Year (C=A x B)

(D)

Management Hours Per Year

(D = C x 0.05)

(E)

Clerical Hours Per Year

(E = C x 0.1)

(F)


Total Hours Per Year (C+D+E)

(G)



Total Cost Per Year

Footnotes

1. Applications

not applicable

2. Read and Understand Rule Requirements

0

70

0

0

0

0

$0

a

3. Required Activities


A. Observe stack tests

0

16

0

0

0

0

$0


B. Excess emissions -- Enforcement Activities

0

24

0

0

0

0

$0


C. Create Information

not applicable

D. Gather Information

not applicable

E. Report Reviews


1. Review notification of compliance status









a. Flares

31

5

155

8

16

178

$8,277


b. PRDs

21

5

105

5

11

121

$5,607


2. Review compliance reports









a. Flares

62

2

124

6

12

143

$6,622


b. PRDs

42

2

84

4

8

97

$4,486


c. Decoking Operations

52

2

104

5

10

120

$5,554


d. Maintenance Vents

62

2

124

6

12

143

$6,622


e. HEX El Paso Method

62

2

124

6

12

143

$6,622


3. Review flare management plan

0

5

0

0

0

0

$0


F. Prepare annual summary report

1

10

10

1

1

12

$534


4. Travel expenses: (1 person * 30 hours per year / 8 hours per day * $75 per diem) + ($600 per round trip) =

$0 per trip

$0


TOTAL

830

42

83

955

$44,322



Footnotes:

a Number of occurrences is the number of states and EPA Regions with affected sources (6 states + 5 EPA regions = 11 respondents).

Table 8 - Summary of Annual Agency Burden and Cost of Recordkeeping and Reporting Requirements for the Ethylene Production RTR


Year

Technical

Hours


Management Hours


Clerical Hours


Total Hours


Labor Costs

Non-Labor

Costs


Total Costs

1

935

47

94

1,075

$49,929

$0

$49,929

2

279

14

28

321

$14,899

$0

$14,899

3

830

42

83

955

$44,322

$0

$44,322

Total

2,044

102

204

2,351

$109,150

$0

$109,150

Average

681

34

68

784

$36,383

$0

$36,383


File Typeapplication/vnd.openxmlformats-officedocument.wordprocessingml.document
File TitleEthylene Burden Estimate_Proposal_2019-07-09.xlsx
AuthorBLong
File Modified0000-00-00
File Created2021-01-15

© 2024 OMB.report | Privacy Policy