Calculations for ICR No.1799.09

Copy of 1799_09_burden estimates.xlsx

NESHAP for Mineral Wool Production (40 CFR part 63, subpart DDD) (Renewal)

Calculations for ICR No.1799.09

OMB: 2060-0362

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Overview

No of Respondents
No of Responses
Capital O&M
IndustryBurden
AgencyBurden


Sheet 1: No of Respondents

Number of Respondents










(A) (B) (C) (D) (E)

Year Number of New Respondents 1 Number of Existing Respondents Number of Existing Respondents that keep records but do not submit reports Number of Existing Respondents That Are Also New Respondents Number of Respondents






(E=A+B+C-D)

1 0 8 0 0 8
*Added two respondents per EPA's instructions
2 0 8 0 0 8

3 0 8 0 0 8

Average 0 8 0 0 8


Sheet 2: No of Responses

Total Annual Responses
(A) (B) (C) (D) (E)



Number of Existing Respondents That Keep Records But Do Not Submit Reports Total Annual Responses
Information Collection Activity Number of Respondents Number of Responses
E=(BxC)+D
Notification of applicability 0 1 0 0
Notification of construction/reconstruction 0 1 0 0
Notification of actual startup 0 1 0 0
Notification of special compliance requirements 0 1 0 0
Notification of initial performance test 0 1 0 0
Notification of compliance status 0 1 0 0
Excess emissions report 1.6 2 0 3.2
Report of no excess emissions 6.4 2 0 12.8
Quality improvement plan 0 1 0 0
Startup, shutdown, and malfunction report 0 1 0 0



Total 16

Sheet 3: Capital O&M

Capital/Startup vs. Operation and Maintenance (O&M) Costs

(A) (B) (C) (D) (E) (F) (G)

Continuous Monitoring Device Capital/Startup Cost for One Respondent Number of New Respondents Total Capital/Startup Cost, (B X C) Annual O&M Costs for One Respondent Number of Respondents with O&M Total O&M,







(E X F)

Baghouse Leak Detection $22,350 0 $0 $750 8 $6,000
*Added two respondents per EPA's instructions
Total

$0

$6,000


Sheet 4: IndustryBurden






106.45 138.43 52.77



Burden Items (A) Person hours per occurrence (B) Occurrences per respondent per year (C) Person hours per respondent per year (AxB) (D) Respondents per year a (E) Technical person hours per year (CxD) (F) Managerial person hours per year (Ex0.05) (G) Clerical person hours per year (Ex0.1) (H) Total Cost per year, $ b


1. Applications N/A









2. Survey and Studies N/A









3. Reporting Requirements










A. Familiarization with the regulatory requirements c 4 1 4 8 32 1.6 3.2 $3,796.75


B. Required Activities










Initial performance test d 421 1 421 0 0 0 0 $0


Repeat performance test d, e 421 0.2 84.2 0 0 0 0 $0


Operations, maintenance, and monitoring plan f 40 1 40 0 0 0 0 $0


Startup, shutdown, and malfunction plan g 40 1 40 0 0 0 0 $0


COS Testing q


8


$34,400


HCl/HF Testing q


8


$10,400


Phenol and methanol testing q


8


$14,400


C. Create Information See 3B









D. Gather Existing Information See 3B









E. Write Reports










Notification of applicability h 2 1 2 0 0 0 0 $0


Notification of construction/ reconstruction h 2 1 2 0 0 0 0 $0


Notification of actual startup h 2 1 2 0 0 0 0 $0


Notification of special compliance requirements h 2 1 2 0 0 0 0 $0


Notification of initial performance test h 2 1 2 0 0 0 0 $0


Notification of compliance status h 2 1 2 0 0 0 0 $0


Request for extension of compliance adjustment to time periods, and changes in information h 2 1 2 0 0 0 0 $0


Report of performance test See 3B









Excess emissions report i 16 2 32 1.6 51.2 2.56 5.12 $6,074.80


Report of no excess emission j 8 2 16 6.4 102.4 5.12 10.24 $12,149.61


Quality improvement plan k 40 1 40 0 0 0 0 $0


Startup, shutdown, and malfunction report l 8 2 16 0 0 0 0 $0


Subtotal for Reporting



213 $81,221.16


4. Recordkeeping Requirements










A. Familiarization with the regulatory requirements See 3A









B. Plan Activities See 3E









C. Implement Activities See 3E









D. Develop Record System See 3E









E. Time to Enter Information










Records of operating parameters and emissions n 4 52 208 8 1664 83.2 166.4 $197,431.10


F. Time to transmit or disclose information o 0.25 2 0.5 8 4 0.2 0.4 $474.59


G. Time to Train Personnel N/A









H. Time for Audits N/A









Subtotal for Recordkeeping



1,918 $197,905.70


Total Labor Burden and Cost (rounded) p



2,130 $279,000
133 hr per resp
Capital and O&M Cost (see Section 6(b)(iii)): p






$6,000


TOTAL COST: p






$285,000














Assumptions:










a We have assumed that the average number of respondents potentially subject to this rule is 8. There will be no additional new sources over the three-year period of this ICR.


b This ICR uses the following labor rates: $138.43 for Managerial, $106.45 for Technical, and $52.77 for Clerical.


c We have assumed that it will take each respondent 4 hours to familiarize with the regulatory requirements.


d We have assumed that it will take 421 hours for each respondent to complete performance test based on the following: (1.7 sources per plant x 130 hours per source +200 hours for calibration, retesting, sample analysis, etc) for a total of 421 hours.


e We have assumed that 20% of respondents will have to repeat performance test due to failure.


f We have assumed that each of the respondents will take 40 hours to prepare the operation, maintenance, and monitoring plan.


g We have assumed that each of the respondents will take 40 hours to prepare the startup, shutdown, and malfunction plan.


h We have assumed that each of the respondents will take 2 hours to write reports.


i We have assumed that 20% of respondents will each take 16 hours two times per year to write excess emission reports.


j We have assumed that 80% of respondents will take 8 hours two times per year to complete the report for no excess emissions.


k We have assumed that 10% of facilities are required to prepare a quality improvement plan each year.


l We have assumed that each respondent will take 8 hours two times per year to complete a startup, shutdown, and malfunction report.


m We have assumed that the respondents will each take 4 hours to familiarize with the regulatory requirements.


n We have assumed that each respondent will take 4 hours 52 times per year to enter information.


o We have assumed that it will take each respondent 15 minutes (0.25 hours) two times per year to transmit of disclose information.


p Totals have been rounded to 3 significant figures. Figures may not add exactly due to rounding.


q We estimate annualized compliance testing cost will cost $59,200 for all 8 facilities ($34,400 for COS test, $10,400 for HCl/HF test, and $14,400 for phenol/methanol test). See EPA-HQ-OAR-2010-1041-0171.pdf



Sheet 5: AgencyBurden






47.62 64.16 25.76
Activity (A) EPA Hours per occurrence (B) Number of occurrences per Year (C) EPA Hours per Year (AxB) (D) Plants per Year a (E) Technical Hours per Year (CxD) (F) Managerial Hours per Year (Ex0.05) (G) Clerical Hours per Year (Ex0.10) (H) Total cost per year, $ b
Initial performance tests







New or modified facility 40 1 40 0 0 0 0 $0
Repeat performance tests







A. Familiarization with the regulatory requirements c 40 0.2 8 0 0 0 0 $0
Report review







Notification of applicability 2 1
0



Notification of construction/ reconstruction 2 1 2 0 0 0 0 $0
Notification of actual startup 2 1 2 0 0 0 0 $0
Notification of special compliance requirements 1 1 1 0 0 0 0 $0
Notification of initial performance test 2 1 2 0 0 0 0 $0
Notification of compliance status 2 1 2 0 0 0 0 $0
Request for extension of compliance, adjustment to time periods, and changes in information 2 1 2 0 0 0 0 $0
Quality improvement plan d 40 1 40 0 0 0 0 $0
Operations, maintenance, and monitoring plan 40 1 40 0 0 0 0 $0
Startup, shutdown, and malfunction plan e 40 1 40 0 0 0 0 $0
Report of performance test 40 1 40 0 0 0 0 $0
Excess emissions report f 20 2 40 1.6 64 3.2 6.4 $3,417.86
Report of no excess emissions g 2 2 4 6.4 25.6 1.28 2.56 $1,367.14
Startup, shutdown, and malfunction report h 20 2 40 8 320 16 32 $17,089.28
Review compliance test reports for COS for cupolas and formaldehyde, phenol, and methanol for collection/curing operations i 8 1 8 8 64 3.2 6.4 $3,417.86
Total Labor Burden and Cost (rounded) j



545 $25,300









Assumptions:







a We have assumed that the average number of respondents potentially subject to this rule is 8. There will be no additional new sources over the three-year period of this ICR.







b This ICR uses the following labor rates: $64.16 for Managerial, $47.62 for Technical, and $25.76 for Clerical.







c We have assumed that 20% of respondents will fail the performance test.







d We have assumed that it will take 40 hours for each respondent to review the quality improvement plan report.







e We have assumed that it will take 40 hours for each respondent to review the startup, shutdown, and malfunction plan.







f We have assumed that 20% of respondents will take 20 hours to review the excess emissions report.







g We have assumed that 80% of respondents will take 2 hours to review the report of no excess emissions.







h We have assumed that each respondent will take 20 hours to review the startup, shutdown, malfunction report.







i Assumes Agency will review all of the annual reports - including the new COS, phenol, and methanol emissions testing.







j Totals have been rounded to 3 significant figures. Figures may not add exactly due to rounding.







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